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Do you really know how a transformer winding machine operates?

Oct 19,2023 | Guangri

Transformer winding machine is a device that winds linear objects around specific workpieces. It is widely used in the winding of enameled copper wires in electrical products.

Whether it is motors, coreless motors, rotors, stators, needle inductors, chip inductors, transformers, solenoid valves, linear inductors, resistors, ignition coils, RFID, audio coils, IC card high and low frequency coils or focusing coils, etc., all are needed processed by winding machine.



Due to the importance of the winding machine in the production process, its daily operation specifications and precautions are worthy of our in-depth discussion. Below are some specifications that should be followed when using a transformer winding machine. Before starting the winding machine, you should carefully check whether the workbench is clean and tidy, confirm that all screws have been tightened, whether the power switch has been connected, and ensure that the specifications of the enameled wire meet the requirements. Only when all conditions are met can the machine be started.


Step 1: Set winding machine parameters

First, we need to set the parameters of the winding machine. Turn the red button on the console in the direction indicated by the arrow, and the winding machine will automatically power on and reset. At this time, the winding machine parameters should be set according to the production progress. Press the "Set" button on the microcomputer controller and enter parameters such as program number, number of turns, wire diameter, number of winding turns, number of pre-stop turns, starting point, winding width, groove width, stop angle, winding direction, etc. According to the prompts on the screen, press on the left side of the microcomputer controller to adjust the working mode of the winding machine, and set it to "rear-end positioning", "standard cable laying", and "automatic reset" in sequence. Then press the "Standby" button, the machine will automatically reset and enter the automatic winding mode.


Step Two: Idle Check

After setting the parameters, winding cannot be carried out immediately. The winding machine must be idle for a period of time, and at the same time check whether the winding machine's cable arrangement, number of windings, reset method, and parking position meet the requirements. If any problems are found, the above steps must be repeated and readjusted until requirements are met.


Step 3: Winding operation

If the above steps are normal, you can start the winding operation. First, place the qualified enameled wire coil smoothly on the bracket, and then cover it with a plastic sleeve and bucket cover. Then, pass the wire through the porcelain tube opening on the bucket lid, then through the tube opening, felt, wire wheel and movable wire frame in sequence, and finally lead out from the copper wheel of the movable wire frame.


Step 4: Start winding

When all preparations are completed, the machine starts turning. Thread the spool of the good terminal on the special positioning mold of the winding machine, and wind the enameled wire onto the bottom thread terminal. If everything is OK, press the red "Start" button to start winding. If an abnormality occurs during the process, you should immediately press the "Stop" button on the winding machine to stop the machine for inspection. After troubleshooting, press the "Start" button to continue winding.

The above are some basic specifications and (general) operating steps for using a transformer winding machine. I hope it will be helpful and reference for your daily operations.